Datalogic DS4800 Installationshandbuch

DS4800Reference Manual

x  do not weld the scanner into position which can cause electrostatic, heat or output window damage.  do not spray paint near the scanner

DS4800 REFERENCE MANUAL 86 6 6.5 MULTIPLEXER LAYOUT NOTE This interface is provided for backward compatibility. We recommend using the more effic

READING FEATURES 87 77 READING FEATURES 7.1 ADVANCED CODE RECONSTRUCTION (ACR™ 4) The traditional way of barcode reading could be called “Linear

DS4800 REFERENCE MANUAL 88 7 7.1.1 Tilt Angle for Advanced Code Reconstruction The most important parameter in Advanced Code Reconstruction is th

READING FEATURES 89 77.1.2 Advanced Code Reconstruction Reading Conditions The following tables describe the minimum code height requirements (in m

DS4800 REFERENCE MANUAL 90 7 Codabar Minimum Code Height for ACR4 Reading (mm) 45° max 30° max Conveyor Speed (m/s) 0.5 1 1.5 2 2.5 3 0.5 1 1.

READING FEATURES 91 77.2 LINEAR CODE READING The number of scans performed on the code by the DS4800 and therefore the decoding capability is influ

DS4800 REFERENCE MANUAL 92 7 7.2.2 Picket-Fence Mode If scanning is parallel to the code motion, (Figure 91), the number of effective scans is giv

READING FEATURES 93 77.3 PERFORMANCE The reading performance of the DS4800 scanner depends in part on the focus position setting. Focus Max Code Re

DS4800 REFERENCE MANUAL 94 7 7.4 READING DIAGRAMS 7.4.1 Standard Models DS4800-1000 Focus Distance 30 cm (Near) 05 1510 30(in) 20 25 35 40 0 10

READING FEATURES 95 7DS4800-1000 Focus Distance 40 cm (Medium) 05 1510 30(in) 20 25 35 40 0 10 20 30 40 50 60 70 80 90 100 (cm) 10 5 0 5 20 15 10 1

xi GENERAL VIEW DS4800-1000 Figure A 1 2 3 65"POWER ON" LED Indicator LEDs Laser Beam Output Window Push Button 4Display Focus Adj

DS4800 REFERENCE MANUAL 96 7 DS4800-1000 Focus Distance 60 cm (Far) 05 1510 30(in) 20 25 35 40 450 10 20 30 40 50 60 70 80 90 100 110 120 (cm) 10

READING FEATURES 97 77.4.2 Oscillating Mirror Models DS4800-1100 Focus Distance 30 cm (Near) 05 151030(in)20 2535 40 0 10 20 30405060 70 80 90 10

DS4800 REFERENCE MANUAL 98 7 DS4800-1100 Focus Distance 40 cm (Medium) 05 151030(in)20 2535 40 0 10 20 30405060 70 80 90 100 (cm) 10 5 0 5 20 15

READING FEATURES 99 7DS4800-1100 Focus Distance 60 cm (Far) 05 1510 30(in) 20 25 35 40 450 10 20 30 40 50 60 70 80 90 100 110 120 (cm) 10 5 0 5 20

DS4800 REFERENCE MANUAL 100 7 7.4.3 Subzero Models DS4800-1005 Focus Distance 30 cm (Near) 05 151030(in)20 253540 0 10 20 30405060 70 80 90 100

READING FEATURES 101 7DS4800-1005 Focus Distance 40 cm (Medium) 05 151030(in)20 253540 0 10 20 30405060 70 80 90 100 (cm) 10 5 0 5 20 15 10 15 20 (

DS4800 REFERENCE MANUAL 102 7 DS4800-1005 Focus Distance 60 cm (Far) 05 1510 30(in)20 25354045010 203040 50 60 70 8090100 110 120 (cm) 10 5 0 5 2

READING FEATURES 103 77.4.4 Oscillating Mirror Subzero Models DS4800-1105 Focus Distance 30 cm (Near) 10 5 0 5 10 (in) 3020100102030(cm) 0 5 15103

DS4800 REFERENCE MANUAL 104 7 DS4800-1105 Focus Distance 40 cm (Medium) 05 151030(in)20 2535 40 0 10 20 30405060 70 80 90 100 (cm) 10 5 0 5 20 15

READING FEATURES 105 7DS4800-1105 Focus Distance 60 cm (Far) 05 1510 30(in)20 25354045010 203040 50 60 70 8090100 110 120 (cm) 10 5 0 5 20 15 10 15

xii DS4800-1100 Figure B 1 2 3 65"POWER ON" LEDIndicator LEDs Laser Beam Output Window Push Button 4Disp

DS4800 REFERENCE MANUAL 106 5 8 MAINTENANCE 8.1 CLEANING Clean the laser beam output window periodically for continued correct operation of the

TROUBLESHOOTING 107 99 TROUBLESHOOTING 9.1 GENERAL GUIDELINES When wiring the device, pay careful attention to the signal name (acronym) on the CB

DS4800 REFERENCE MANUAL 108 9 TROUBLESHOOTING GUIDE Problem Suggestions Power On: the “Power On”/”Ready” LED is not lit Is power connected? If us

TROUBLESHOOTING 109 9 TROUBLESHOOTING GUIDE Problem Suggestions Reading: Not possible to read the target barcode (always returns No Read) or the Aut

DS4800 REFERENCE MANUAL 110 10 10 TECHNICAL FEATURES ELECTRICAL FEATURES Input Power Supply Voltage 10 - 30 Vdc; (24 Vdc ± 10% for Subzero m

TECHNICAL FEATURES 111 10SOFTWARE FEATURES READABLE CODES *EAN/UPC (including Add-on 2 and Add-on 5) *Code 93 *2/5 Interleaved *Code 128 *Code

112 GLOSSARY ACR4™ (Advanced Code Reconstruction) This is a powerful code reconstruction technology (ACR™ 4). The new fourth generation ACR™ cons

113 Full Duplex Simultaneous, two-way, independent transmission in both directions. Half Duplex Transmission in either direction, but not simultane

114 RS232 Interface between data terminal equipment and data communication equipment employing serial binary data interchange. RS485 Interface tha

115 INDEX 2 25-Pin Cable Electrical Connections, 59 A Accessories, 31 ACR™ 4, 87 Auxiliary RS232 Interface, 52, 70 C CBX Electrical Connections, 4

xiii DS4800-1005 Figure C 1 2 3 76"POWER ON" LED Subzero Model Logo Laser Beam Output WindowPush Button 5Display Focus Adj

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DECLARATION OF CONFORMITY EC-127 Rev.: 1 Pag.: 1 di 1 Datalogic Automation S.r.l. Via Lavino 26

DECLARATION OF CONFORMITY EC-128 Rev.: 2 Pag.: 1 di 1 Datalogic Automation S.r.l. Via Lavino 26

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xiv 521467 3DS4800-1105 Figure D 1 2 3 76"POWER ON" LEDSubzero Model LogoLaser Beam Output Wind

RAPID CONFIGURATION 1 11 RAPID CONFIGURATION NOTE This chapter illustrates a Stand Alone application. For other types of installations, such as ID

DS4800 REFERENCE MANUAL 2 1 CBX100/500 Pinout for DS4800 The table below gives the pinout of the CBX100/500 terminal block connectors. Use this pi

RAPID CONFIGURATION 3 125-pin Connector Pinout for DS4800 The table below gives the pinout of the 25-pin male D-sub connector for connection to the

DS4800 REFERENCE MANUAL 4 1 STEP 2 – MOUNT AND POSITION THE SCANNER DS4800 Standard and Subzero Models 1. To mount the DS4800, use the mounting

RAPID CONFIGURATION 5 1DS4800 OM Models 1. To mount the DS4800 OM, use the mounting bracket to obtain the most suitable position for the reader as

Datalogic Automation Srl Via Lavino, 265 40050 - Monte S. Pietro Bologna - Italy DS4800 Reference Manual Ed.: 01/2013

DS4800 REFERENCE MANUAL 6 1 STEP 3 – FOCUS THE SCANNER The reading distance depends on the focus distance of the scanner and should be set accordi

RAPID CONFIGURATION 7 1STEP 4 – X-PRESS™ CONFIGURATION X-PRESS™ is the intuitive Human Machine Interface designed to improve ease of installation an

DS4800 REFERENCE MANUAL 8 1 Auto Learn If you are configuring your scanner using X-PRESS™, you must start with the Auto Learn procedure. 1. Enter

RAPID CONFIGURATION 9 1Auto Setup (Optional) At the end of the Auto Learn procedure, you have the possibility to follow the Auto Setup procedure to

DS4800 REFERENCE MANUAL 10 1 Focus Lock/Unlock You must perform the Focus Lock procedure to save the mechanical focus position to memory. If the m

RAPID CONFIGURATION 11 1STEP 5 – INSTALL GENIUS™ CONFIGURATION PROGRAM Genius™ is a Datalogic scanner configuration tool providing several important

DS4800 REFERENCE MANUAL 12 1 1. Select the Create a new configuration button. You will be guided through the configuration being asked to defin

RAPID CONFIGURATION 13 1b. Operating mode selection and definition c. Digital Outputs configuration

DS4800 REFERENCE MANUAL 14 1 d. Hardware interface selection e. Output data format configuration The On Line operating Mode requires t

RAPID CONFIGURATION 15 12. After defining the parameter values the following window appears allowing to complete the reader configuration as follows

iii CONTENTS REFERENCES...vi Conventions..

DS4800 REFERENCE MANUAL 16 1 STEP 6 – TEST MODE NOTE When entering the X-PRESS™ interface on the DS4800-X1XX the Oscillating Mirror remains in th

RAPID CONFIGURATION 17 1ADVANCED SCANNER CONFIGURATION The ADVANCED selection available when starting the Genius™ program is addressed to expert use

DS4800 REFERENCE MANUAL 18 2 2 INTRODUCTION 2.1 PRODUCT DESCRIPTION The DS4800 laser scanner satisfies the most advanced needs of a wide range o

INTRODUCTION 19 22.1.1 Indicators The five LEDs on the side of the scanner (Figure A, 3) indicate the following: LED Color Description READY Green

DS4800 REFERENCE MANUAL 20 2  ID-NET™ M/S Multidata: Multiple stations – single scanner CBX100 CBX100 CBX100 ID-NET™ interface allows connect

INTRODUCTION 21 22.2.1 How To Setup/Configure the Scanner Network A complete ID-NET™ scanner network can be rapidly setup, as follows: Mounting &am

DS4800 REFERENCE MANUAL 22 2 2.3 X-PRESS™ HUMAN MACHINE INTERFACE X-PRESS™ is the intuitive Human Machine Interface designed with the precise goa

INTRODUCTION 23 22.3.2 X-PRESS™ Functions Quick access to the following functions is provided by an easy procedure using the push button: 1 – Press

DS4800 REFERENCE MANUAL 24 2 AutoLearn Function Once entered, the reader starts a procedure to automatically detect and recognize barcodes (by typ

INTRODUCTION 25 2Focus Lock/Unlock Once entered, the scanner automatically performs the Focus Lock procedure to save the mechanical focus position t

iv 4.3.1 ID-NET™ Cables...47 4.3.2 ID-NET™ R

DS4800 REFERENCE MANUAL 26 2 The display language for messages can be selected in Genius™. The currently supported languages are:  English (defau

INTRODUCTION 27 2Slave Node Alarms: A l e r t : I D - N E T N o d e # X X F a i l # Y Y Y X = slave node number (1

DS4800 REFERENCE MANUAL 28 2 Welcome Message: The display alternates between message 1 and 2. X X X X X X X X X X X X R R R K K K

INTRODUCTION 29 22.5 OSCILLATING MIRROR MODELS The DS4800 OM is completely software controlled and software programmable through Genius™ which allow

DS4800 REFERENCE MANUAL 30 2 2.6 SUBZERO TEMPERATURE MODELS The DS4800 Subzero scanner is an industrial scanner designed to operate in industrial

INTRODUCTION 31 22.8 ACCESSORIES The following accessories are available on request for the DS4800: Name Description Part Number Mirrors GFC-40

DS4800 REFERENCE MANUAL 32 3 3 INSTALLATION 3.1 PACKAGE CONTENTS Verify that the DS4800 reader and all the parts supplied with the equipment are

INSTALLATION 33 33.2 MECHANICAL INSTALLATION DS4800 can be installed to operate in different positions. The four screw holes (M4 x 5) on the body of

DS4800 REFERENCE MANUAL 34 3 55 [2.17]10 [0.39]=70 [2.76]=80 [3.15]Ø4.2[Ø0.17] N°4Ø4.2 [Ø0.17] N°430°Ø8.1 [Ø0.32] N°28.1 [0.32] N°670 [2.76]120 [4.

INSTALLATION 35 37.8 [0.31]7.8 [0.31]123.4 [4.86]MØ4MØ4MØ4MØ487.7 [3.45]81 [3.19]12.1 [0.48]5.2 [0.21]41.9 [1.65]27.9 [1.10]37 [1.46]37.8 [1.49]34 [1

v INDEX...115

DS4800 REFERENCE MANUAL 36 3 3.2.1 Mounting DS4800 Using the DS4800 mounting bracket you can quickly and easily obtain standard mounting positions

INSTALLATION 37 3 Figure 20 – Positioning with U Shape Mounting Bracket Pitch Skew0° 15°45°-45°-15°alignment marks

DS4800 REFERENCE MANUAL 38 3 Figure 21 – DS4800 OM Positioning with U Shape Mounting Bracket Tilt Skew 0° 15°45°-45°-15°alignment marks

INSTALLATION 39 33.3 POSITIONING The DS4800 scanner is able to decode moving barcode labels at a variety of angles, however significant angular dist

DS4800 REFERENCE MANUAL 40 3 The Pitch angle is represented by the value P in Figure 24. Position the reader in order to minimize the Pitch angle.

CBX ELECTRICAL CONNECTIONS 41 44 CBX ELECTRICAL CONNECTIONS All DS4800 models are equipped with a cable terminated by a 25-pin male D-sub connecto

DS4800 REFERENCE MANUAL 42 4 NOTE To avoid electromagnetic interference when the scanner is connected to a CBX connection box, verify the jumper p

CBX ELECTRICAL CONNECTIONS 43 44.2.1 RS232 Interface The serial interface is used in this case for point-to-point connections; it handles communicat

DS4800 REFERENCE MANUAL 44 4 4.2.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled communica

CBX ELECTRICAL CONNECTIONS 45 44.2.3 RS485 Half-Duplex Interface NOTE This interface is provided for backward compatibility. We recommend using the

vi REFERENCES CONVENTIONS This manual uses the following conventions: “User” or “Operator” refers to anyone using a DS4800. “Device” refers to t

DS4800 REFERENCE MANUAL 46 4 #1#0(up to 31)ScannerScannerScannerSlaveSlaveSlaveMain InterfaceRS232/RS485HOSTMultidrop GNDShieldMultidrop -Multidrop

CBX ELECTRICAL CONNECTIONS 47 44.3 ID-NET™ INTERFACE CBX100/500 Function Shield Network Cable Shield ID+ ID-NET™ network + ID- ID-NET™ network -

DS4800 REFERENCE MANUAL 48 4 4.3.2 ID-NET™ Response Time The following figure shows the response time of the ID-NET™ network. This time is defined

CBX ELECTRICAL CONNECTIONS 49 4 Figure 33 – ID-NET™ Network Connections with isolated power blocks

DS4800 REFERENCE MANUAL 50 4 Figure 34 - ID-NET™ Network Connections with Common Power Branch Network

CBX ELECTRICAL CONNECTIONS 51 4 Figure 35 – ID-NET™ Network Connections with Common Power Star Network

DS4800 REFERENCE MANUAL 52 4 4.3.3 ID-NET™ Network Termination The network must be properly terminated in the first and last scanner of the netwo

CBX ELECTRICAL CONNECTIONS 53 44.5 INPUTS There are two optocoupled polarity insensitive inputs available on the scanner: Input 1 (External Trigger)

DS4800 REFERENCE MANUAL 54 4 Power to Input Photocell Signal Photocell Reference NPN Photocell Figure 39 - NPN External Trigger Using DS4800 P

CBX ELECTRICAL CONNECTIONS 55 4 CBX100/500 Function +V Power Source - Inputs I2A Input 2 A (polarity insensitive) I2B Input 2 B (polarity insensi

vii SAFETY AND COMPLIANCE NOTICES LASER SAFETY The following information is provided to comply with the rules imposed by international authoritie

DS4800 REFERENCE MANUAL 56 4 Pulled up to External Input Device Power Input Signal Input Device Figure 43 - NPN Input 2 Using External Power 4.

CBX ELECTRICAL CONNECTIONS 57 4OUTPUT CONNECTIONS USING DS4800 POWER Power to Output Output device Signal Output device Reference Output Device Fi

DS4800 REFERENCE MANUAL 58 4 4.7 USER INTERFACE - HOST The following table contains the pinout for standard RS232 PC Host interface. For other us

25-PIN CABLE ELECTRICAL CONNECTIONS 59 55 25-PIN CABLE ELECTRICAL CONNECTIONS All DS4800 models are equipped with a cable terminated by a 25-pin m

DS4800 REFERENCE MANUAL 60 5 5.1 POWER SUPPLY Power can be supplied to the scanner through the pins provided on the 25-pin connector used for comm

25-PIN CABLE ELECTRICAL CONNECTIONS 61 55.2.1 RS232 Interface The serial interface is used in this case for point-to-point connections; it handles c

DS4800 REFERENCE MANUAL 62 5 5.2.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled communica

25-PIN CABLE ELECTRICAL CONNECTIONS 63 55.2.3 RS485 Half-Duplex Interface NOTE This interface is provided for backward compatibility. We recommend

DS4800 REFERENCE MANUAL 64 5 Figure 55 - DS4800 Multidrop Connection to a Multiplexer

25-PIN CABLE ELECTRICAL CONNECTIONS 65 55.3 ID-NET™ INTERFACE 25-pin Name Function 23 ID+ ID-NET™ network + 24 ID- ID-NET™ network - 7 GND Gro

viii FCC COMPLIANCE Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use

DS4800 REFERENCE MANUAL 66 5 5.3.2 ID-NET™ Response Time The following figure shows the response time of the ID-NET™ network. This time is define

25-PIN CABLE ELECTRICAL CONNECTIONS 67 5 Figure 57 – ID-NET™ Network Connections with isolated power blocks

DS4800 REFERENCE MANUAL 68 5 Figure 58 - ID-NET™ Network Connections with Common Power Branch Network

25-PIN CABLE ELECTRICAL CONNECTIONS 69 5 Figure 59 – ID-NET™ Network Connections with Common Power Star Network

DS4800 REFERENCE MANUAL 70 5 5.3.3 ID-NET™ Network Termination The network must be properly terminated by a 120 Ohm resistor at the first and las

25-PIN CABLE ELECTRICAL CONNECTIONS 71 55.5 INPUTS There are two optocoupled polarity insensitive inputs available on the scanner: Input 1 (External

DS4800 REFERENCE MANUAL 72 5 EXTERNAL TRIGGER INPUT CONNECTIONS USING DS4800 POWER EXTERNAL TRIGGERDS4800 181997GroundVSignalVCC ~~ +- VdcGNDI1AI

25-PIN CABLE ELECTRICAL CONNECTIONS 73 5 25-pin Name Function 9 Vdc Power Source Inputs 6 I2A Input 2 A (polarity insensitive) 10 I2B Input 2

DS4800 REFERENCE MANUAL 74 5 5.5.1 Code Verifier If the DS4800 is used as a Code Verifier, the verifier code can be configured in software through

25-PIN CABLE ELECTRICAL CONNECTIONS 75 5 USER INTERFACEO+ 8/11 22/12 O- DS4800 Vext 30 Vdc max. C E Figure 71 - Open Collector Output Connections

ix HANDLING The DS4800 is designed to be used in an industrial environment and is built to withstand vibration and shock when correctly installed,

DS4800 REFERENCE MANUAL 76 6 6 TYPICAL LAYOUTS The following typical layouts refer to system hardware configurations. Dotted lines in the figures

TYPICAL LAYOUTS 77 6In this layout a single scanner functions as a Slave node on a Fieldbus network. The data is transmitted to the Host through an a

DS4800 REFERENCE MANUAL 78 6 6.2 PASS-THROUGH Pass-through mode allows two or more devices to be connected to a single external serial interface.

TYPICAL LAYOUTS 79 6An alternative Pass-Through layout allows the more efficient ID-NET™ network to be used. This layout is really an ID-NET Master/S

DS4800 REFERENCE MANUAL 80 6 6.3 ID-NET™ The ID-NET™ connection is used to collect data from several scanners to build a multi-point or a multi-si

TYPICAL LAYOUTS 81 6For a Master/Slave Multidata layout each scanner has its own reading phase independent from the others; each single message is se

DS4800 REFERENCE MANUAL 82 6 Figure 78 – ID-NET™ M/S Synchronized Layout DS4800 Master with CBX500 + DS4800 Slaves with QL100 Figure

TYPICAL LAYOUTS 83 6The Master scanner can communicate to the Host as a Slave node on an Ethernet TCP/IP network. This example requires using the acc

DS4800 REFERENCE MANUAL 84 6 Alternatively, the Master scanner can communicate to the Host as a Slave node on a Fieldbus network. This requires usi

TYPICAL LAYOUTS 85 66.4 RS232 MASTER/SLAVE NOTE This interface is provided for backward compatibility. We recommend using the more efficient ID-NET