Datalogic Compact 2D Reader Matrix-2000 Bedienerhandbuch

MATRIX-2000™Reference Manual

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MATRIX-2000™ REFERENCE MANUAL 10 TROUBLESHOOTING GUIDE Problem Suggestion are incorrect, corrupted or incomplete. • In VisiSet™ Communication folder

TECHNICAL FEATURES 1111 TECHNICAL FEATURES ELECTRICAL FEATURES Power Supply Voltage 10 to 30 Vdc Power Consumption 0.8 to 0.27 A, 8 W max.; 0.5

MATRIX-2000™ REFERENCE MANUAL 11 CODE QUALITY VERIFICATION Standard Supported Symbologies ISO/IEC 16022 Data Matrix ECC 200 ISO/IEC 18004 QR Code I

GLOSSARY AIM (Association for Automatic Identification and Mobility): AIM Global is the international trade association representing automatic iden

Depth of Field The difference between the minimum and the maximum distance of the object in the field of view that appears to be in focus. Diffused

ISO (International Organization for Standardization): A network of the national standards institutes of several countries producing world-wide indust

INDEX A Accessories; 16 Application Examples; 17 Auto Learn; 6 Auxiliary RS232 Interface; 35; 50 C Calibration; 78 CBX Electrical Connections; 29 C

DECLARATION OF CONFORMITY 08Datalogic Automation S.r.l. Via S. Vitalino 13 40012 - Lippo di Calderara Bologna - Italy dichiara che declares that

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RAPID CONFIGURATION 11 RAPID CONFIGURATION STEP 1 – CONNECTING THE SYSTEM To connect the system in a Stand Alone configuration, you need the hardwa

Matrix-2000™ Reference Manual 1 CBX100/CBX500 Pinout for Matrix-2000™ The table below gives the pinout of the CBX100/CBX500 terminal block connector

RAPID CONFIGURATION 1DB25-Pin Connector The Matrix-2000™ reader is equipped with a 25-pin male D-Sub connector for connection to the power supply and

Matrix-2000™ Reference Manual 1 DB9-Pin Connector (RS232 Auxiliary Port) There is also a separate 9-pin female D-sub connector for the Auxiliary por

RAPID CONFIGURATION 1STEP 2 – MOUNTING AND POSITIONING THE SYSTEM 1. To mount the Matrix-2000™, use the mounting bracket to obtain the most suitable

Matrix-2000™ Reference Manual 1 STEP 3 – AUTOLEARNING CONFIGURATION An autolearning procedure is available to reduce installation time.Status and di

RAPID CONFIGURATION 1 NOTE Autolearning configuration parameters can be saved to temporary memory only by selecting the "Autolearning Setup>St

Matrix-2000™ Reference Manual 1 To cancel the Positioning function, press and hold the keypad button at any time during the procedure: the F1 LED wil

RAPID CONFIGURATION 1STEP 4 – INSTALLING VISISET™ CONFIGURATION PROGRAM VisiSet™ is a Datalogic reader configuration tool providing several important

Datalogic Automation S.r.l. Via S. Vitalino 13 40012 - Lippo di Calderara di Reno Bologna - Italy Matrix-2000™ Reference Manual Ed.

Matrix-2000™ Reference Manual 1 STEP 5 – CONFIGURATION USING AUTOLEARNING WIZARD 1. Select the Autolearning Wizard button from the Main menu. 2.

RAPID CONFIGURATION 1The reader flashes once acquiring the image and auto determines the best exposure and gain settings. If the code symbology is ena

Matrix-2000™ Reference Manual 1 ADVANCED READER CONFIGURATION For further details on advanced product configuration, refer to the VisiSet™ Help On-L

GENERAL FEATURES 22 GENERAL FEATURES 2.1 INTRODUCTION Matrix-2000™ is a Datalogic compact 2D reader designed and produced to be a high performance

Matrix-2000™ Reference Manual 2 2.2 DESCRIPTION Some of the main features of this reader are given below: • Decoding of most popular linear and st

GENERAL FEATURES 2The following indicators are located on the top of the reader: PWR red LED indicates that the reader is connected to the power sup

Matrix-2000™ Reference Manual 2 2.3 MODEL DESCRIPTION The Matrix-2000™ reader is available in different versions according to the following characte

GENERAL FEATURES 22.5 APPLICATION EXAMPLES Matrix-2000™ is profitably used in the omnidirectional reading of 2D, stacked, linear and postal codes. Th

Matrix-2000™ Reference Manual 2 Matrix-2000™ assures the reading of deformed and / or overprinted codes, even though damaged or printed on high refle

GENERAL FEATURES 2 Figure 19 - Dot Peening Marking on Metal Surface with Multi-dot per Code Element Figure 20 - Directly Marked Dot Matrix Code Cha

CONTENTS REFERENCES ...v Conventions...

Matrix-2000™ Reference Manual 2 2.6 EXTERNAL LIGHTING SYSTEMS In some direct part marking applications best reading results are obtained by using an

GENERAL FEATURES 2The LT-210 Mini Spot Lighting System provides a high intensity light source designed for the following applications: • with uneven,

Matrix-2000™ Reference Manual 2 The LT-316 60° Dark Field Ring Lighting System is designed for reading codes produced by Dot Peening (especially by a

GENERAL FEATURES 2The LT-511 Dome Lighting System is a diffuse dome light designed for reading printed label or Direct Marking codes on parts with a c

MATRIX-2000™ REFERENCE MANUAL 3 3 INSTALLATION 3.1 PACKAGE CONTENTS Verify that the Matrix-2000™ reader and all the parts supplied with the equipm

INSTALLATION 33.2 MECHANICAL DIMENSIONS Matrix-2000™ can be installed to operate in different positions. The eight screw holes (M4 x 5) on the body o

MATRIX-2000™ REFERENCE MANUAL 3 73 [2.87]121 [4.76]57 [2.24]mm[inch] 73 [2.87]Ø4.2 [Ø0.17]15 [0.59]37 [1.46]4.2 [0.17]95 [3.74]47.5 [1.87]Ø8.2 [Ø0.3

INSTALLATION 33.3 POSITIONING Matrix-2000™ is able to decode code labels at a variety of angles, however significant angular distortion may degrade r

MATRIX-2000™ REFERENCE MANUAL 3 The Tilt angle is represented by the value T in Figure 40. Matrix-2000™ can read labels with any tilt angle. Figure

CBX ELECTRICAL CONNECTIONS 44 CBX ELECTRICAL CONNECTIONS All Matrix-2000™ models can be connected to a CBX connection box through one of the availa

5.1 DB25-Pin Connector...43 5.2 DB9-Pin Connector (

MATRIX-2000™ REFERENCE MANUAL 4 NOTE To avoid electromagnetic interference when the reader is connected to a CBX connection box, verify the jumper p

CBX ELECTRICAL CONNECTIONS 44.2.1 RS232 Interface The RS232 interface can be used for Point-to-Point, Pass Through or Master/Slave connections. When

MATRIX-2000™ REFERENCE MANUAL 4 4.2.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled communic

CBX ELECTRICAL CONNECTIONS 44.2.3 RS485 Half-Duplex Interface The RS485 half-duplex (3 wires + shield) interface is used for polled communication pr

MATRIX-2000™ REFERENCE MANUAL 4 Figure 47 – Matrix-2000™ Multidrop Connection to a Multiplexer 34

CBX ELECTRICAL CONNECTIONS 44.3 AUXILIARY RS232 INTERFACE The RS232 auxiliary interface is available for Point-to-Point, Pass Through or Master/Slav

MATRIX-2000™ REFERENCE MANUAL 4 4.4 INPUTS There are two optocoupled polarity insensitive inputs available on the reader: Input 1 (External Trigger)

CBX ELECTRICAL CONNECTIONS 4EXTERNAL TRIGGER INPUT CONNECTIONS USING MATRIX-2000™ POWER CAUTION Power is available directly to the Input Device, ind

MATRIX-2000™ REFERENCE MANUAL 4 CBX100/500 Function +V Power Source - Inputs I2A Input 2 A (polarity insensitive) I2B Input 2 B (polarity insens

CBX ELECTRICAL CONNECTIONS 4 Pulled up to External Input Device Power Input Signal Input Device Figure 55 - NPN Input 2 Using External Power 4.5 OU

REFERENCES CONVENTIONS This manual uses the following conventions: "User" refers to anyone using a Matrix-2000™ reader. "Reader&qu

MATRIX-2000™ REFERENCE MANUAL 4 OUTPUT CONNECTIONS USING MATRIX-2000™ POWER CAUTION Power is available directly to the Output Device, independently

CBX ELECTRICAL CONNECTIONS 44.6 EXTERNAL LIGHTING SYSTEMS If an External Illuminator is used, it can be powered from the CBX connection box. It must

MATRIX-2000™ REFERENCE MANUAL 4 4.7 USER INTERFACE - HOST The following table contains the pinout for standard RS232 PC Host interface. For other u

19-PIN CONNECTOR ELECTRICAL CONNECTIONS 55 MATRIX-2000™ CONNECTOR ELECTRICAL CONNECTIONS 5.1 DB25-PIN CONNECTOR The Matrix-2000™ reader is equippe

MATRIX-2000™ REFERENCE MANUAL 5 5.2 DB9-PIN CONNECTOR (RS232 AUXILIARY PORT) There is also a separate 9-pin female D-sub connector for the Auxiliary

19-PIN CONNECTOR ELECTRICAL CONNECTIONS 55.4 POWER SUPPLY Power is supplied to the reader through the pins provided on the 25-pin connector (see Figu

MATRIX-2000™ REFERENCE MANUAL 5 MATRIXGND_ISORTSCTSRXTXUSER INTERFACE Reference Ground HandshakingSignals TXD RXD SHIELD7 4 5 3 2 1 Earth Ground Ear

19-PIN CONNECTOR ELECTRICAL CONNECTIONS 55.5.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled

MATRIX-2000™ REFERENCE MANUAL 5 5.5.3 RS485 Half-Duplex Interface The opto-isolated RS485 half-duplex (3 wires + shield) interface is available for

19-PIN CONNECTOR ELECTRICAL CONNECTIONS 5The figure below shows a multidrop configuration with Matrix-2000™ readers connected to a Multiplexer. CAUT

COMPLIANCE For installation, use and maintenance it is not necessary to open the reader. EMC COMPLIANCE In order to meet the EMC requirements: •

MATRIX-2000™ REFERENCE MANUAL 5 5.6 AUXILIARY RS232 INTERFACE The RS232 auxiliary interface is available for Point-to-Point, Pass Through or Master

19-PIN CONNECTOR ELECTRICAL CONNECTIONS 55.7 ETHERNET INTERFACE (MATRIX-21XX MODELS ONLY) The Ethernet Interface can be used for TCP/IP communicatio

MATRIX-2000™ REFERENCE MANUAL 5 On the Matrix-2000™ Ethernet interface the following communication channels are available: • Data Socket • Image So

19-PIN CONNECTOR ELECTRICAL CONNECTIONS 5The connections are indicated in the following diagrams: Pin Name Function 9 Vdc Power Supply input volta

MATRIX-2000™ REFERENCE MANUAL 5 EXTERNAL TRIGGER INPUT CONNECTIONS USING EXTERNAL POWER Matrix-2000™ EXTERNAL TRIGGER Vext 30 Vdc max.1819VCC ~ ~

19-PIN CONNECTOR ELECTRICAL CONNECTIONS 5INPUT 2 CONNECTIONS USING EXTERNAL POWER Matrix-2000™ INPUT DEVICE Vext 30 Vdc max.610VCC ~ ~ + -VSignal I

MATRIX-2000™ REFERENCE MANUAL 5 The output signals are fully programmable being determined by the configured Activation/Deactivation events, Deactiva

19-PIN CONNECTOR ELECTRICAL CONNECTIONS 55.10 USER INTERFACE RS232 PC-side connections 15 9 6 9-pin male connector 13 25141 25-pin male connecto

MATRIX-2000™ REFERENCE MANUAL 6 6 TYPICAL LAYOUTS The following typical layouts refer to system hardware configurations. However, they also require

TYPICAL LAYOUTS 66.2 PASS-THROUGH Pass-through mode allows two or more devices to be connected to a single external serial interface. Each reader tr

vii HANDLING The Matrix-2000™ is designed to be used in an industrial environment and is built to withstand vibration and shock when correctly ins

MATRIX-2000™ REFERENCE MANUAL 6 6.3 RS232 MASTER/SLAVE The RS232 master/slave connection is used to collect data from several readers to build eith

TYPICAL LAYOUTS 66.4 MULTIPLEXER Each reader is connected to a Multiplexer (for example MX4000) with the RS485 half-duplex main interface through a

MATRIX-2000™ REFERENCE MANUAL 6 6.5 ETHERNET CONNECTION (MATRIX-21XX MODELS ONLY) For Matrix-21XX models, the Ethernet connection is possible in two

TYPICAL LAYOUTS 6When using a Local Area Network (LAN), one or more Matrix-21XXs can be connected to the network by using straight through cables:

MATRIX-2000™ REFERENCE MANUAL 7 7 READING FEATURES 7.1 READING DISTANCE AND FOV The following figures represent the Reading Distance and Field of

READING FEATURES 7Special models with different FOV and focus distance are available on request. Refer to your local Datalogic distributor. All dist

MATRIX-2000™ REFERENCE MANUAL 7 7.2 MAXIMUM LINE SPEED CALCULATION The Exposure Time (or Shutter) parameter defines the time during which the image

READING FEATURES 7The Internal Lighting Mode parameter allows to set the operating mode of the internal lighting system. The possible values are: •

MATRIX-2000™ REFERENCE MANUAL 8 8 SOFTWARE CONFIGURATION Software configuration of your Matrix-2000™ for static reading or simple code reading appl

SOFTWARE CONFIGURATION 88.3 STARTUP After completing the mechanical and electrical connections to Matrix-2000™, you can begin software configuration

• do not weld the reader into position which can cause electrostatic, heat or reading window damage. • do not spray paint near the reader whic

MATRIX-2000™ REFERENCE MANUAL 8 8.3.1 VisiSet™ Options The Options item from the VisiSet™ menu (see Figure 94) presents a window allowing you to con

SOFTWARE CONFIGURATION 8 Figure 97 - Options – Communication: Serial Port Figure 98 - Options – Communication: Ethernet 71

MATRIX-2000™ REFERENCE MANUAL 8 8.4 CONFIGURATION Once connected to Matrix-2000™ as described in par. 8.3, you can modify the configuration paramete

SOFTWARE CONFIGURATION 88.4.1 Edit Reader Parameters The Parameter Setup window displays the configuration parameters grouped in a series of folders

MATRIX-2000™ REFERENCE MANUAL 8 Parameters to verify/modify:  Operating Mode Sets the parameters which customize the reader operating mode startin

SOFTWARE CONFIGURATION 8When all the configuration parameters are set correctly, save them to the Matrix-2000™ reader by pressing the Send button. See

MATRIX-2000™ REFERENCE MANUAL 8 Environmental Parameters regard the device Identity and Position in a Network (Master/Slave RS232, MUX32, Ethernet) a

SOFTWARE CONFIGURATION 8For device replacement it is necessary to send the previously saved configuration (both Configuration and Environmental parame

MATRIX-2000™ REFERENCE MANUAL 8 8.4.3 Calibration VisiSet™ provides a Calibration Tool to maximize the reading performance by tuning the acquisition

SOFTWARE CONFIGURATION 8The following examples show some of the typical conditions occurring during the installation: Under-exposure: To correct this

GENERAL VIEW Matrix-2000™ 1 6 7 8 2 345 9 121110 Figure A Reading Window F2 LED F1 LED Power On LED Keypad button 1 2 4 5 3 6 987Ex

MATRIX-2000™ REFERENCE MANUAL 8 Over-exposure: To correct this result it is recommended to change the following parameters in their order of appearan

SOFTWARE CONFIGURATION 8Moving code out of the Field of View: To correct this result and have the code completely visible in F.O.V., it is possible to

MATRIX-2000™ REFERENCE MANUAL 8 8.4.4 Multi Image Acquisition Settings When controlled variable conditions occur in the application, Multiple Image

SOFTWARE CONFIGURATION 88.4.6 Region Of Interest Windowing In order to satisfy very high throughput applications, higher frame rates can be achieved

MATRIX-2000™ REFERENCE MANUAL 8 8.4.7 Direct Part Marking Applications Decoding Method: Direct Marking For Data Matrix and QR code the Decoding M

SOFTWARE CONFIGURATION 8Image Filter Sets the filter to be applied to the image before being processed. This parameter can be used to successfully de

MATRIX-2000™ REFERENCE MANUAL 8 8.5 IMAGE CAPTURE AND DECODING By using the Capture Image and Decode Last Image functions from the VisiSet™ Main me

MAINTENANCE 99 MAINTENANCE 9.1 CLEANING Clean the reading window (see Figure A, 1) periodically for continued correct operation of the reader. Dus

MATRIX-2000™ REFERENCE MANUAL 10 10 TROUBLESHOOTING 10.1 GENERAL GUIDELINES • When wiring the device, pay careful attention to the signal name (a

TROUBLESHOOTING 10TROUBLESHOOTING GUIDE Problem Suggestion One Shot or Phase Mode using serial trigger source: the ”TRIGGER” LED is not blinking. •