Datalogic DX6400 Installationshandbuch

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Inhaltsverzeichnis

Seite 1 - Reference Manual

DX6400Reference Manual

Seite 2

GENERAL VIEW DX6400 5 2 1 3 4 67 Figure A – DX6400 Laser Safety Label Warning and Device Class LabelIdentification Label Connector Panel

Seite 3 - CONTENTS

Figure B – Display and Keypad Panel Programming KeypadPhase On LEDTX Data LEDPower On LEDLCD Display12354 Figure C – Connector Panel for Ma

Seite 4

GUIDE TO INSTALLATION POINT-TO-POINT INSTALLATION The following can be used as a checklist to verify all the steps necessary to complete installat

Seite 5 - REFERENCES

MASTER/SLAVE LONWORKS INSTALLATION The following can be used as a checklist to verify all the steps necessary to complete installation of the DX6400

Seite 6 - COMPLIANCE

7) Send the configuration to the Master. 8) Optionally, perform the ASR Network Configuration procedure for system backup purposes (see par. 5.2.1)

Seite 7 - POWER SUPPLY

INTRODUCTION 11 INTRODUCTION 1.1 PRODUCT DESCRIPTION The DX6400 is a high performance laser scanner in a complete range of industrial bar code read

Seite 8 - WEEE COMPLIANCE

DX6400 1 1.2 APPLICATIONS The DX6400 barcode reader is specifically designed for industrial applications and for all cases requiring high reading per

Seite 9

INTRODUCTION 11.3 MODEL DESCRIPTION The DX6400 scanner is available in versions that differ in regard to the Decoder Model (Base): Decoder Model (B

Seite 10 - GENERAL VIEW

DX6400 1 1.5 ACCESSORIES The following accessories are available on request for DX6400: Name Description Part Number BTK-6000 Bus terminator kit (5

Seite 11

INSTALLATION 22 INSTALLATION To install the system follow the given procedure: 1. Select the mounting location for DX6400; 2. Mount the DX6400 sca

Seite 12 - GUIDE TO INSTALLATION

Datalogic Automation S.r.l. Via S. Vitalino 13 40012 - Lippo di Calderara di Reno Bologna - Italy DX6400 Reference Manual Ed.: 10/2007

Seite 13

DX6400 2 2.2 MECHANICAL MOUNTING 2.2.1 Mounting the Scanner The DX6400 reader can be positioned and installed in the best way possible as a result

Seite 14

INSTALLATION 2The following diagrams give the overall dimensions of the reader and mounting brackets. They may be used for their installation. 85 [3

Seite 15 - 1 INTRODUCTION

DX6400 2 Mount the scanner using the ST-237 mounting bracket which assures an angle of 16°, as indicated in the figure below, in order to obtain an an

Seite 16 - 1.2 APPLICATIONS

INSTALLATION 2The FBK-6000 is a fast bracket kit allowing a quick and easy mounting of the scanner on the ST-237 bracket. First, it is necessary to f

Seite 17 - DX6400 - 100 - 0YY

DX6400 2 The table below gives the pinout of the C-BOX 100 terminal block connectors. Use this pinout when the DX6400 reader is connected in a network

Seite 18 - 1.5 ACCESSORIES

INSTALLATION 22.3.1 Main/Aux. Serial Interface and I/O Connector The DX6400 master/slave model is equipped with a 25-pin male D-sub connector for co

Seite 19 - 2 INSTALLATION

DX6400 2 Main Interface The main serial interface is compatible with the following electrical standards: RS232 RS485 full-duplex RS485 half-duplex (

Seite 20 - Head Screws

INSTALLATION 2RS485 Full-Duplex Interface The RS485 full-duplex interface is used for non-polled communication protocols in point-to-point connection

Seite 21 - INSTALLATION

DX6400 2 RS485 Half-Duplex Interface The RS485 half-duplex interface can be used for multidrop connections with a Datalogic multiplexer or it can als

Seite 22 - Figure 5 – Mounting Position

INSTALLATION 2Inputs The inputs of the reader are on the 25-pin and 26-pin connector of the DX6400. These inputs are called EXT_TRIG/PS, IN2/ENC, IN

Seite 23 - 2.3 ELECTRICAL CONNECTIONS

CONTENTS REFERENCES ...v Reference Docume

Seite 24 - (with INT-30 only)

DX6400 2 EXTERNAL TRIGGER/ENCODER DX6400 A/BVext B/AV+ 5V ~~+-Ground Figure 18 - NPN Command Input Connection using External Power EXTERNAL TRIG

Seite 25 - (INT-30 with C-BOX 100 only)

INSTALLATION 2EXTERNAL DEVICE DX6400 IN3AGroundV+ 5V ~~+-EXTERNAL DEVICE GND VIN4A+ 5V ~~+-INREFVSGround Figure 21 - IN3/IN4 NPN Input Command using S

Seite 26 - RS232 Interface

DX6400 2 By default, OUT1 is associated with COMPLETE READ event, which activates when the code has been read correctly. In case the reader has been p

Seite 27 - RS485 Full-Duplex Interface

INSTALLATION 2DX6400 USER INTERFACEVext100 Vdc max A/BB/A Figure 23 – Output 3 Interface The command signal is filtered and generates a delay of abou

Seite 28 - Auxiliary Interface

DX6400 2 2.3.2 Lonworks Input/Output Connector CAUTION Do not connect an RS232 port to the 9-pin Lonworks Connector. This may damage your Laptop PC.

Seite 29

INSTALLATION 2Network Termination When building a Lonworks system the network must be properly terminated by positioning BTK-6000 terminator in the D

Seite 30 - EXTERNAL DEVICE

DX6400 2 Master8Slave3754354VS_I/O REF_I/O91287912LON ALON BVS GND AWG 16AWG 16= male connector= female connectorCHASSISCHASSIS Figure 26 – DX6400-X

Seite 31 - Outputs

INSTALLATION 2The diagram below represents the termination of a DX6400-XXX-010 working as slave by means of the BTK-6000 terminator. SlaveBTK-6000 M

Seite 32 - USER INTERFACE

DX6400 2 18 Figure 32 – DX6400 RJ45 Female Modular Connector This interface and the connector pinout (see the following table) are IEEE 802.3 10 Ba

Seite 33

INSTALLATION 2The following is an example of a connection to a LAN through a Hub using a straight through cable: DX6400 5HUB / SWITCH342165342167878R

Seite 34 - Male (Master/Slave model)

Multidata Network...37 2.5.6 Fieldbus Network...

Seite 35 - Lonworks Interface

DX6400 2 Note than GND is internally connected to chassis. The cable shield is also connected to pin 1 – CHASSIS. DX6400 USER INTERFACE 23/25GNDV- (

Seite 36 - CAUTION

INSTALLATION 22.5 TYPICAL LAYOUTS The DX6400 scanners can be connected in a variety of layouts depending on the number of scanners used and the requi

Seite 37 - 2.3.3 Ethernet Connector

DX6400 2 Fieldbus Models In this case no External Trigger is used and the C-BOX 100 only supplies the reader. The DX6400 Ethernet model is connected t

Seite 38 - Ethernet Interface

INSTALLATION 22.5.2 Pass Through When Pass Through is activated on the Auxiliary interface, the DX6400 reader (all models) can be integrated in a net

Seite 39

DX6400 2 Remote Host P.S.*P.S.*P.S.*GryphonFieldbus Network DS4600A DS4600ADX6400CAB-601X C-BOX 100C-BOX 100 C-BOX 100AUXPWR-120 21 21 1 2 Main Seri

Seite 40 - 25-pin male connector

INSTALLATION 2 DX6400 Master CAB-600X C-BOX 100 AUXMAINDS4600A Slave 1 1 2P.S.*Local Host 1C-BOX 100 2 DS4600A Slave 2 PWR-120C-BOX 100 1 1 2 Main Ser

Seite 41 - 2.5.1 Point-to-Point

DX6400 2 2.5.4 Multiplexer The Multiplexer connection is used to integrate a DX6400 slave reader in a Multidrop network consisting of different scann

Seite 42 - Remote Host

INSTALLATION 33 22.5.5 Local Lonworks Network A local Lonworks network allows logically connecting a DX6400 master reader with up to 31 DX6400 slave

Seite 43

DX6400 2 Small Synchronized Network When building a small local Lonworks network (less than 10 scanners), the DX6400 master reader must be connected

Seite 44 - Main Serial Interface

INSTALLATION 2The following image shows a system consisting of six readers where: • the system is powered by the PWR-240 • the master and all slaves

Seite 45

REFERENCES REFERENCE DOCUMENTATION The documentation related to the DX6400 management is listed below: • C-BOX 100 Installation Manual • INT-30

Seite 46 - 2.5.4 Multiplexer

DX6400 2 Large Synchronized Network When building a large local Lonworks network (more than 10 scanners), an SC6000 Controller must be used together

Seite 47 - 2.5.5 Local Lonworks Network

INSTALLATION 2Multidata Network In this layout, one master and up to 7 DX6400 slave readers have their own P.S. and therefore multiple reading phases

Seite 48 - Small Synchronized Network

DX6400 2 2.5.6 Fieldbus Network The Fieldbus Ethernet model offers connectivity without any converter or adapter needed. The DX6400 master Fieldbus

Seite 49

INSTALLATION 22.6 DX6400 FLASH™ DYNAMIC FOCUS The DX6400 has an innovative linear motor designed to control the focus position of the scanner via so

Seite 50 - Large Synchronized Network

DX6400 2 2.6.3 Triggered Mode In Triggered mode, the focus position can be set depending on the received external input (photocell, barrier, serial m

Seite 51

INSTALLATION 22.7 KEYPAD AND DISPLAY The DX6400 keypad allows entering a menu for selection of one of the following functions: • Welcome: shows the

Seite 52 - Network

DX6400 2 2.7.2 Test Mode Test Mode is particularly advised during the installation phase, since it causes the reader to be continuously activated all

Seite 53 - 2.6.2 Continuous Mode

SOFTWARE CONFIGURATION 33 SOFTWARE CONFIGURATION 3.1 GENIUS™ INSTALLATION Genius™ is a new Datalogic scanner configuration tool providing several i

Seite 54 - 2.6.4 D-FLASH™ Mode

DX6400 3 After defining the parameter values the following window appears allowing to complete the reader configuration as follows: - Saving the conf

Seite 55 - 2.7.1 Internal Net

SOFTWARE CONFIGURATION 3On Line Operating Mode Figure 55 - On Line Mode Selection This operating mode causes the reader to be connected to an exter

Seite 56 - 2.7.2 Test Mode

COMPLIANCE ELECTRICAL SAFETY This product conforms to the applicable requirements contained in the European Standard for electrical safety EN-6095

Seite 57 - 3 SOFTWARE CONFIGURATION

DX6400 3 3.2.2 Genius™ Network Setup Through Master Network Setup allows configuring your Local Lonworks Network through the Master using Genius™.

Seite 58 - Test Operating Mode

SOFTWARE CONFIGURATION 3The following dialog box appears asking whether to send the configuration to the Master or not: 2. Click the "Yes&quo

Seite 59 - Automatic Operating Mode

DX6400 3 3. Then, proceed with the network setup by using one of the icons available on the Tool Bar according to the procedure to follow: = Net-Au

Seite 60

SOFTWARE CONFIGURATION 3Network Wizard Before performing this procedure, a Lonworks address must be assigned to each slave scanner. The most practica

Seite 61 - SOFTWARE CONFIGURATION

DX6400 3 2. If desired, select a slave scanner within the "Current Devices" area and click on the icon (or select the "Show Device&quo

Seite 62 - Express Network Setup

SOFTWARE CONFIGURATION 33.2.3 Alternative Slave Address Assignment As alternatives to Network Setup through the Master, each Slave scanner can be ass

Seite 63 - Network Wizard

DX6400 3 3.4 PARAMETER DEFAULT VALUES The following table contains the list of the factory default settings for the DX6400. Genius™ also allows check

Seite 64

SOFTWARE CONFIGURATION 3Parameter Default SettingReading System Layout Enable A.S.R. Disabled (unchecked) Reading Parameters Beam Shutter Disabled

Seite 65

DX6400 3 Parameter Default SettingParameters Main Port Electrical Interface RS232 Handshake None Baud Rate 9600 Parity None Data Bits 8 S

Seite 66 - 3.4 PARAMETER DEFAULT VALUES

SOFTWARE CONFIGURATION 3Parameter Default SettingSystem Information Section User Information Section End User Name Empty Device Name Empty Line Na

Seite 67

Warning labels indicating exposure to laser light and the device classification are applied onto the head of the reader (Figure A, 1 & 3): AVO

Seite 68

DX6400 4 4 READING FEATURES 4.1 ADVANCED CODE RECONSTRUCTION (ACR™ 4) The traditional way of barcode reading could be called “Linear Reading”. In

Seite 69

READING FEATURES 4The decoder will be able to read the label with a tilt angle between + α max and - α max as shown in the following figure: Conveyo

Seite 70 - 4 READING FEATURES

DX6400 4 Figure 65 – PackTrack™ System Layout Working in PackTrack™ mode requires the presence of an encoder and a presence sensor to track the movi

Seite 71 - READING FEATURES

READING FEATURES 4For DX scanners the zero coordinate references are located on the scanner. PackTrack™ Coordinate Reference Point where x, y, z

Seite 72 - PS Line

DX6400 4 Once the Spy window has been opened, select the “PackTrack™ Calibration” option from the Tools menu: Figure 69 – Selecting PackTrack™ Calib

Seite 73

READING FEATURES 4 Top View Conveyor Direction DX6400 Scanner Direction 90° Top View Conveyor Direction DX6400 Scanner Direction 180° (Reverse)

Seite 74 - Scanner Direction

DX6400 4 4.2.2 Overwriting PackTrack™ Calibration for DX6400 Only necessary for special circumstances, it is possible to overwrite the factory scanne

Seite 75

READING FEATURES 4 Figure 72 – DX6400 Scan Legs NOTE In the vast majority of systems the x and z data are not necessary. For these cases set x = 0,

Seite 76

DX6400 4 4.4 READING CONDITIONS • ANSI Grade B minimum • 600 scans/sec per leg The following tables describe the requirements for standard applicat

Seite 77 - 4.3 PERFORMANCE

READING FEATURES 44.5 READING DIAGRAMS DX6400-100-0XX Resolution: 0.38 mm/15 mils The diagram shows a global reading area, which includes all poss

Seite 78 - 4.4 READING CONDITIONS

CE COMPLIANCE Warning: This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be

Seite 79 - 4.5 READING DIAGRAMS

DX6400 4 DX6400-100-0XX - Resolution: 0.50 mm/20 mils The diagram shows a global reading area, which includes all possible focus positions with barco

Seite 80

MAINTENANCE 55 MAINTENANCE 5.1 CLEANING Clean the laser beam output window periodically for correct operation of the scanner (see Figure A in chapt

Seite 81 - 5 MAINTENANCE

DX6400 5 5.2.2 Scanner Replacement Procedure NOTE The ASR procedure requires replacing one scanner at a time. Slave 1. Power down the entire syste

Seite 82

TROUBLESHOOTING 66 TROUBLESHOOTING NOTE Before contacting your local Datalogic office or Datalogic Partner or ARC, it is suggested to save the devi

Seite 83 - 6 TROUBLESHOOTING

DX6400 6 TROUBLESHOOTING GUIDE Problem Suggestion On Line Mode and Serial On Line Mode: the reader does not respond correctly to the expected externa

Seite 84

TROUBLESHOOTING 6TROUBLESHOOTING GUIDE Problem Suggestion How do I obtain my units’ serial numbers? • The device serial number is printed on the devi

Seite 85 - TROUBLESHOOTING

DX6400 7 7 TECHNICAL FEATURES ELECTRICAL FEATURES Supply voltage 15 to 30 Vdc Power consumption 18 W typical 24 W Max. (including startup current)

Seite 86 - 7 TECHNICAL FEATURES

TECHNICAL FEATURES 7SOFTWARE FEATURES Readable Codes Interleaved 2/5 Code 39 Standard Codabar Code 128 EAN128 Code 93 (standard and full ASCII)

Seite 87 - TECHNICAL FEATURES

GLOSSARY ACR™ 4 Each version of the base has the powerful code reconstruction technology (ACR™ 4). The new fourth generation ACR™ considerably incr

Seite 88 - GLOSSARY

Host A computer that serves other terminals in a network, providing services such as network control, database access, special programs, supervisory

Seite 89

FRANÇAIS Information aux utilisateurs concernant la Directive Européenne 2002/96/EC Au terme de sa vie utile, le produit qui porte le symbole d&apos

Seite 90

Serial Port An I/O port used to connect a scanner to your computer, identifiable by a 9-pin or 25-pin connector. Signal An impulse or fluctuating el

Seite 91

INDEX A Accessories; 4 ACR™ 4; 56 Alternative Slave Address Assignment; 51 ASR Network Configuration; 67 C CE Compliance; viii Cleaning; 67 Complian

Seite 92

S Scanner Direction; 60 Scanner Replacement; 67 Scanner Replacement Procedure; 68 Services and Support; v Small Synchronized Network; 34 Software Con

Seite 93 - DECLARATION OF CONFORMITY

DECLARATION OF CONFORMITY 07Datalogic Automation S.r.l. Via S. Vitalino 13 40012 - Lippo di Calderara Bologna - Italy dichiara che declares that

Seite 94

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